Car casting

There are two foundries  №195 and №108 at the enterprise.

Two automatic molding lines of firm Kunkel Wagner (Germany) have been installed in the foundry №195. The output of automatic molding line is to 5 and to 10 molds per hour respectively. The size of the molding flask is 2900×1700×500/500 mm.

The automatic molding line of the firm Kunkel Wagner (Germany) has installed in the foundry №108. The output of automatic molding line is up to 20 molds per hour. The size of molding flask  1600×1200×500/500 mm.

The products for mining, crane equipment and etc., are also produced at the enterprise.

Besides the production of the castings with aid of automatic molding lines in the foundry №108 the shell casting, casting at the molding machines and casting into sand molds are carried out at the foundry №195.

The shell casting: mass of casting part is up to   15 kg, the size – up to 500×600×300 mm ( it is specified depending on part geometry).

Molding machines: mass of casting part – from 30 kg up to 3000 kg, the size up to 1200×1200×700 mm at the 17ton molding machine and up to  1000×800×700 mm at the small machines mod. 235m (it is specified depending on the part geometry).

List o of car casting, produced at the automatic molding lines Kunkel Wagner

drw. № part

Name of casting

1

1750.00.102

Side frame

2

1750.00.001

Top spring beam

3

1750.00.002

Side frame

4

1711.00.171

Side frame

5

1711.00.151

Top spring beam

6

1835.01.001

Coupler casting

7

1835.00.001

Coupler yoke

8

1750.10.021

Axle-box body

9

413041003

Front stop УП1К-1

10

413041004

Rear stop УЗ1К

11

413041010

Front stop

12

ЧУ24.5.0086

Stop with  over thrust bearing

13

871.10.228-1

Pivot block

14

891.41.001-3

Worm section

15

1670.02.002

Slider

16

1711.40.012

Brake beam right head

17

1711.40.013

Brake beam left head

18

1711.40.024

Fixed shoe 

19

1750.00.015

Dead lever bracket

20

1750.30.001

Wedge

21

1835.00.064

Fixing bracket

22

1835.00.065

Bracket

23

1835.00.066

Centering beam

24

1835.01.002

Clock

25

1835.01.003

Lock retainer

26

1835.01.004

Lock lifter

27

1835.01.017

Top bracket

28

1835.01.018

Bottom bracket

29

1835.02.001

Body 

30

423076011

Nameplate

31

423076012

Nameplate

32

423076013

Nameplate

33

1835.00.111

Beam

34

1556.19.003

Body

35

1556.16.017-4

Body

36

1519.16.007

Body

37

1835.00.112

Supporting plate

38

1443.01.108

Coupling

39

1750.00.142

Side beam

40

1825.00.001

Top spring beam

41

1835.01.012

Lifter roller